Flame lamination

Our flame lamination process 

At Texla, we combine technical expertise with cutting-edge equipment to deliver consistent lamination results. Our process is carefully controlled, ensuring optimal temperature and pressure levels that enhance bond strength and reduce material waste. Compatible with a wide range of substrates including PU and PE foams, polyester, cotton, and technical textiles, our flame lamination is versatile and scalable for complex, multi-layer constructions.

We are constantly expanding our portfolio to include environmentally friendly options to PU and PE foams. Bio-based, recycled, and renewable materials such as bio-polyols derived from renewable sources like castor, pine, and soy. all aimed at reducing our environmental footprint. This adhesive-free, energy-efficient process eliminate solvents and glues and reduces environmental impact while maintaining high-quality results.

Automotive interiors

Flame lamination is widely used in the automotive industry to bond foams to textile surfaces in interior components such as seat upholstery, door panels, and headliners. The process enhances comfort, acoustic performance, and surface finish while ensuring compliance with strict durability and safety standards. With decades of experience, Texla delivers flame laminated materials trusted by global OEM and Tier 1 automotive manufacturers.
 

Bedding

For bedding applications, flame lamination enables the seamless bonding of comfort foams with decorative and functional fabrics. This technique is essential in the production of mattress covers, toppers, cushions, and upholstered parts — providing improved product feel, long-term resilience, and enhanced visual appeal. Texla works with leading bedding brands to create flame laminated solutions that meet high expectations for comfort and design.
 

Interior applications

Flame lamination plays a critical role in interior applications where both performance and aesthetics matter. From acoustic panels and upholstered furniture to commercial and public space interiors, flame laminated materials offer reliable bonding of foams and fabrics. Texla supports manufacturers in developing high-quality interior solutions that combine durability, acoustic optimisation, and premium surface finish.
 

Expanding the possibilities of flame Lamination

At Texla, we continuously push the boundaries of what flame lamination can achieve. Beyond traditional markets, we partner with customers across industries to develop innovative laminated materials that meet the demands of tomorrow.